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Product Detail

2D inline AOI S820

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Product Description

VCTA AOI advantages description:

★ Equipped with imported high-speed industrial camera (5M pixels or 12MP/25MP for option)and telecentric industrial lens, with high precision and high speed

★Quick and convenient programming (AI programming+CAD+components library)

★ Stable software performance, high inspection capability and low false call

★ Standard RGBW ring 4-channel light source to meet the needs of various process substrate measurement

★ Powerful and detailed SPC report function, precise image analysis and processing system

★ Can be placed before or after reflow oven process

★ To support offline programming and remote debugging

★ Automatic identification of 1D/2D bar codes

★ Support one person, multiple machines, centralized control and management of production line

★ Support to connect MES system

★ Three point traceability for VCTA SPI+AOI Pre-Oven+AOI post-Oven

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SMT WHOLE LINE SOLUTION SUPPLIER AND PARTNER


VCTA-S820L (inline 2D AOI) Specifications


CATEGORY

 

ITEM

SPECIFICATION

 

 

 

 

 

 

 

 

Recognition System

 

Inspection

The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.


Camera

Digital high speed CCD 5M Pixel camera

 (12MP/20MP for option)


Resolution

15um, 20um @5MP

15um, 12um@12MP


Lens

High-resolution telecentric Lens


Depth of focus

5mm (High depth of field lens can be selected for special requirements)


Lighting Source

Rings RGBW LED lighting.


FOV

40×40mm (20um) @5MP;

30×30mm(15um) @5MP;

50*45mm (15um) @12MP;

40*30mm(12um) @12MP


0201 Chip

<7.6ms


Per-image Time

220~450ms


Paste Printing Defects

Missing,overflow, insufficient, pasting open, stain


Component Defects

Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged


Solder Defects

Overflow, insufficient, short solder, stain


Wave Soldering Inspect

Overflow, insufficient, short, Excess Solder, solder void


Inspection Items

0201&0.4mmpitch 20um

01005& 0.3mm pitch15um

 

 

 

 

 

Mechanical System

 

PCB Conveyor

Left to right(Optional, right to left)

PCB fixing: bottom-up, PCB warp correction.

Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.

Orbit clearance: 900±20mm


PCB Size

50×70mm-51460mm 


PCB Thickness

0.5mm – 3.0mm


PCB Warp Tolerance

<2mmFixture-assisted deformation correction


Component Clearance

TOP≤30mm, BOT≤30mmcustomized for special requirements


Driver

AC servercamera moves in the directions of X/Y.


Orientation

<10um


Moving Speed

Standard500mm/sMax800mm/s

 

 

 

Soft System

 

Operation System

Microsoft Windows 10 X64


 

Characteristic

Basis on Vector analysis algorithm, integrated variety of software algorithms of Color ExtractionLuminance Extraction Color Distancefor SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points


Operation

Graphic programming, Chinese, English


Programming

CADhandwork programming, Support offline programmingOptional


 

Computer

Industrial Computer, Intel four-core I7 CPU, Memory:32G, Hard disk: 2TB


Display

22 inch TFT

 

 

 

Network

Multi machine control

The operator can control multi same machines  in the control terminal


Network

NG adaptable, check and correct PCBA defects at repair station 


Communication port

SMEMA, RS232,RJ45

 

 

Other

 

Air Supply

0.5MPA, 80cm³/min


Machine Dimensions

1150×1262×1660mm


  Weight

~670kg


Power Supply

AC220V, 10%, single phase 5A 50/60HZ, power consumption 1200W


Working Environment

Temperature10-40℃, humidity 30-80% RH

 

Equipment Picture:

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Description of after-sale and warranty terms

  The equipment be guaranteed free of charge for one year and maintained for whole life .

during the warranty period, all parts are replaced;

after the expiration of the warranty period, maintenance services can be provided through the warranty agreement, only the cost of spare parts is charged. The cost of product damage caused by non-quality reasons shall be borne by the user himself.


  Customer Service Department quick responds to customer's request within 30 mins, and provide solutions within 2 hours.

  The operation control software of the equipment sold is free of charge to provide lifelong upgrades to ensure the latest version and the improvement of its functions.


Training Service in China:

  After the equipment arrives at the customer's factory, the factory will send an engineer to install the equipment , and then train the personnel designated by the customer. After qualified training, the customer personnel can operate the equipment independently and master the maintenance and related operations.

General free training 2-3 people, training time is about 7 days (further contact for the specific circumstances of customers )

  According to the needs of customers, we can train in Shenzhen factory. We can arrange accommodation and other related matters.

 

Training Service in foreign countries:

 The supplier provide telephone or online training support for the contract equipment. Or to provide free personnel training in supplier’s factory/city for the buyer’s staff.

 For further more training service requirement, both parties contact further.


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